For more than 100 years, professionals have relied on Ingersoll Rand for quality and performance on the toughest jobs. When it comes to assembly tools, industrial tools, cordless tools and vehicle service tools, don't settle for less. Gen4® Ion Air Gun™ and Accessories. by mobile. EXAIR's Gen4 Ion Air Gun combines incredibly fast static decay rates with low compressed air consumption. When it comes to designing a compressed air system for a new or remodeled vehicle service shop, there are several system requirements to look into. “OEMs, such as Ingersoll Rand, can easily conduct one of these readings via IntelliSurvey – a seven-day assessment of an air system with datalogging equipment to determine a system’s load profile. If a shop needs new piping or needs to reconfigure its current structure, he says it’s important to think about the following: Consider installing a new system regulator. Expanding with Ratchets, Wrenches, Long –Nose Pliers, Lights and more. calculation of how each of the components works together as a single system is necessary to determine the system’s performance, unnoticeable problems, and suitable energy improvements. “Effective compressed air drying also has a significant impact on the quality and integrity of vehicle service applications. When one is building a shop from the ground-up and looking to purchase a new compressor, it’s important to consider all of the equipment options and shop requirements in order to make the right purchase, Ingersoll Rand’s Affolter says. © Ingersoll-Rand plc, 2016 | 170/175 Lakeview Drive, Airside Business Park, Swords, Co. Dublin, IrelandREGISTERED IN IRELAND WITH LIMITED LIABILITY REGISTERED NUMBER 469272 What is the power supply at the shop? It directly impacts end results, including paint finishes, where you can see issues such as ‘fish eyes’ and ‘orange peels.’”. Built tough to work in the harshest environments, count on Ingersoll Rand for lifting products that are Beyond Tough. Tire filling applications need clean dry air with the use of tire pressure monitoring systems, and there are long-term benefits of keeping the air dry and clean for long rim and tire life, he adds. The ionized compressed air and design are ideal for sterile environments such as laboratories, clean rooms or scientific testing facilities. Visit clubcar.com, ARO is fluid intelligence—the smart choice in fluid handling products for industrial operations. “This is a fundamental detail, but often overlooked.”. • Building an enclosure around the compressor to muffle the sound. Air cleanliness and filtration are especially important in a shop environment because of all of the equipment that compressors power. Greensboro • Lynchburg • Rocky Mount • Charlotte | Servicing VA, NC and SC. OEM technicians are also available to help install compressed air systems. Some questions to ask are: These questions can help you choose the right compressor capacity, whether it be a small reciprocating unit or an oil-flooded rotary screw compressor. Even a small amount of oil residue or a small cotton thread may be sufficient enough to cause ignition. The sound can be diffused We are an equal opportunity employer and are dedicated to hiring qualified protected veterans and individuals with disabilities. Navigation. COMPRESSED AIR SYSTEM SIZING CALCULATION COMPRESSOR FAD CALCULATION Selected Flow nm3/min FAD temperature deg C Reference temperature deg C Standard inlet pressure bar a Normal reference pressure bar a FAD flow l/s Selected compressor RECEIVER SIZING CALCULATION Compressor capacity l/s Compressor inlet pressure bar a Maximum inlet temperature Deg K Maximum … What are you using the compressor to power? by: If expanding to more space in the shop or building a larger shop, consider installing or reconfiguring the compressed air piping to make sure all equipment is getting equal air power, Affolter of Ingersoll Rand says. “Some piping materials are more susceptible to corrosion and high- er pressure loss,” he says. Learn what you need to keep your systems running efficiently with our easy-to-use air compressor calculations and formulas tool. by Skype or We provide innovative and mission-critical industrial, energy, medical and specialty vehicle products and services across 40+ respected brands designed to excel in even the most complex and harsh conditions where downtime is especially costly. Select your desired site language below. In addition, synthetic compressor lubricant can make the glue on PVC connections deteriorate, resulting in the piping coming apart. This example shows a compressed air system where the air is distributed around a 'ring main loop' system to maximize distribution efficiency when some demands are not in use. Section 1. So says Jarrett Affolter, Product Specialist Team Leader, Compression Technologies & Services, Ingersoll Rand, a global leader in compression technologies and services. Depending on what kind of work a shop does, and how many people are using equipment, there are numer- ous compressed air system options and design qualities that can make a shop efficient and safe. “Generally, small reciprocating units are ideal for small service shops with intermittent tool use, but they can also power large equipment, such as a vehicle lift,” says Affolter. “Not all systems need to run at the maximum pressure an air compressor is capable of at all times,” Affolter notes. If upgrading equipment, Affolter says it’s advisable to keep any old compressor tanks for extra capacity and back-up. “Shops should secure baseline readings on an air system’s load profile before any renovation or new build,” he advises. Air Compressor Dryers | Air Compressor Filters, Now Available! Ingersoll Rand is amplifying our REAL TOOLS line to encompass Official Licensed products that will maintain the same level of excellence that you have relied on for more than 100 years. or for purposes not intended by the original designer. Ingersoll Rand is a diverse and inclusive environment. Count on genuine Ingersoll Rand tools, accessories, and equipment. How many people will be using power from the compressor at once? by mobile, EU +44 113 8152220 Since 1924, Ingersoll Rand has been building extremely durable and reliable hoists, winches and ergonomic systems. “Rotary screw compressors are designed for shops that use compressed air continu- ously and need more power than a reciprocating unit can support. “Using a loop formation rather than one, single pipe that spans across the entire shop will ensure that the same pressure and flow is delivered to each point of use,” he says. COMPRESSOR FAD CALCULATIONSelected Flow nm3/min FAD temperature deg C Reference temperature deg C Standard inlet pressure bar a Normal reference pressure bar a FAD flow l/s Selected compressor RECEIVER SIZING CALCULATIONCompressor capacity l/s Compressor inlet pressure bar a Maximum inlet temperature Deg K Maximum cycle frequency cycle/30s Pressure difference between load & unload bar Compressed air outlet temperature Deg K Minimum Volume of receiver liter Selected receiver volume m3 INTERMITTENT OUTPUT RECEIVER SIZINGAir flow requirement l/s Time of emptying phase Sec Permitted pressure drop bar Receiver volume l Selected receiver volume m3 CONDENSATION QUANTITYRelative humidity % Amount of water the air can carry at ambient g/m3 Maximum water quantity g/s, Calculation ReferenceCompressed Air Reciever Sizing Calculation Air Pressure Tools, US +1 617 5008224 Even an older, noisy compressor can have a role in the shop. When it comes to designing a compressed air system for a new or remodeled vehicle service shop, there are several system requirements to look into. Contact an OEM that manufactures quick-fit piping systems that are user-friendly and easy to install, such as SimplAir from Ingersoll Rand, recommends Affolter. “A rotary screw compressor is ideal for larger shops with more than three service technicians, and can support several tools and equipment running all at once.”. In the end, only about 5–10% of the original energy input performs useful work in manufacturing processes. Search. by Skype or https://www.ingersollrand.com/content/ir-products/en-in/news/2017/how-to--design-a-compressed-air-system-for-new-or-remodeled-shop.html. waves that travel through the compressed air system. Do you need a trans- former to support the air compressor you are evaluating. © 2007-2020 MoreVision Ltd. All Rights Reserved. Home; About; Blog; Contact Us ; Compressed Air and Vacuum - Sales & Service. This travel may cause explosions at remote points. Affolter points out aluminum is recommended for vehicle service applications, though there are a number of other options. Take advantage of any piping reconfiguration to add a system pressure regulator. Figure 2 breaks down the energy consumption for a 100-kW energy input (1). compressed air systems, but rather a document that makes compressed air system users aware of the performance improvement potential, details some of the significant opportunities, and directs users toadditionalsourcesof assistance.Thesourcebook is dividedinto the three main sectionsoutlinedbelow. Search for: (800) 222-4553. Club Car®, one of the most respected names in the golf industry, is the world’s largest manufacturer of small-wheel, zero-emissions electric vehicles. Ingersoll Rand (NYSE:IR), driven by an entrepreneurial spirit and ownership mindset, is committed to helping make life better. “Consider adding dryer equipment to a compressed air system to ensure that the system is outputting high-quality air,” he says. “While much thought and calculation often goes into the selection of an air compressor to ensure the necessary volume of air is generated, selecting the proper dryer will have a significant impact on the quality of the air that is ultimately delivered.”. For products and services specific to your area, please choose your country or region below. This ensures the system runs at premium efficiency. It appears the site language doesn't match your browser language settings. I have awarded an free 3 month XLC Pro subscription by way of thanks. Our employees connect to customers for life by delivering proven expertise, productivity and efficiency improvements. “Clean, dry air, free of debris and moisture, keeps pneumatic shop tools and equipment running reliably for a long time,” Affolter says. “For example, polyvinyl chloride (PVC) material is the lowest cost material, but it can also result in a safety hazard. Ingersoll Rand air compressors are made with superior components and backed by our worldwide parts and service organization, providing the support you need to keep your business running. The piping can shatter if PVC lines are over pressurized.”. The results of the readings can help shops determine the right compressed air system to set up, based on current shop needs and conditions, as well as any improvements that could be beneficial to improving a shop’s bottom line.”. Shops that install piping in-house save resources on labor. “A regulator will help output only the pressure needed. We stand behind our products and services and beside our customers during planning, installation, and maintenance.
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